Brazing Operator

Competency-based

ONET: 49-9041.00

2

Years

112

Skills

On-the-job training

PC/PLC/Instrumentation Basics
- Describe the PC locations, usages at the Plant
- Work with the basic functionality and operations of PLC
- Provide explanation on how production/programmable logic interchange with each other
- Work with control room operator on understanding of how system works
- Recognize built in safety alarms and hazards associated to promote such alarm
- Initiate a report on how to respond to emergency production alarms
- Identify the instrumentation to equipment, its purpose, basic functions
- Explain one programmable system on control room monitor
Rigging & Handling Practices/Equipment
- Slings/Adapter, holst lifting devices
- Identify various sling, materials used in the plant
- Review sling failutes, identify cause and effects in one report
- Demonstrate proper lifting techniques utilizing hoist, slings, shackles
- Identify production lifitng devices & adapters used through-out the plant
- Perform inspection and failure analysis on hand held hoist/lifting devices
Cranes (production)
- Explain different types of cranes, traits
- Perform daily inspection on units
Industrial Maintenance Principals
- Over-all practices, machine technology
- Interpret and plan job processes from engineered/fabrication drawings
- Develop a job process plan/procedure for completion of task on one piece of equipment
- Explain equipment information - categorize/recognize similarities and differences
- Plan a Strategy for Preventative Maintenance on one elected piece of equipment
- Explain structure of framework for preventative maintenance program
- Analyze information and provide a method of resolution on one job task report
- Provide a competent solution to one area where improvement can be made
- Demonstrate proper techniques in Ergonomics on moving objects/equipment
- Provide an inspection report on one vital Re-gen Equipment
- Trouble shoot equipment - explain steps in analyzing information and evaluating results
- Provide a basic asset inventory sheet for building equipment
- Provide a spread sheet on equipment, inventory controls
- Hydraulics/Pneumatics
- Provide a Understanding Ultrasound Tank systems, it major components interlinked
Industrial Plant Benchwork
- Tool Usages, Identifiers
- Identify and use of basic hand tools/wrenches for benchwork
- Identify layout tools and equipment including: scribe, center punch, surface plate, dividers, caliper, scale, layout dye
- Demonstrate/layout the location of holes for gaskets/surfaces to specified tolerances
Industrial Electrical
- Circuts - Motors - Controls
- Perform wiring connection, receptacles, lighting system on low voltage circuit
- Install/run basic new wiring & conduits, repair old wiring
- Identify the various circuit, voltage routes, transformers on site
- Identify the electrical origins/circuits of buildings on site
- Use electrical meters for trouble shooting & repairing electrical systems
- Perform uses of various electrical hand tools, meters
- Explain principals of grounding techniques
- Provide examples of AC/DC circuit, identifiable equipment here on site
- Apply applications to VFD, where utilized, purposes, components
- Identify motors where applicable for equipment
- Demonstrate motor functions, currents, hp on associated equipment on site
- Provide examples of motor control circuits, systems at facility - overview
- Demonstrate the motor control cabinet locations / to which equipment
- Understanding of basic electrical drawings
- Explain different wires, sizes, uses for plant
Industrial Plant - Repairing, Maintaining, Troubleshooting Equipment
- Pumps / Valve / Piping Systems
- Explain fundementals/types of pumps
- Trouble shoot a pump failure, provide a report to supervisor
- Identify and provide the instruction manual for one critical piece of equipment
- Demonstrate pump parts/internal/sealing systems understanding
- Identify cause and effects of pump failure in production tanks
- Provide a basic lay-out of all pumps locations at facility
- Rebuild a pump - breakdown, rebuild with appropriate parts - provide a cause-remedy sheet
- Provide bearing/types and applications
- Provide the types of valves and identify their functions at the facility
- Rebuild 3 different types of valves. Provide a cause-remedy sheet of maintenance
- Explain pipe principals as pertaining to pump flows. T net head, distances, sizing
- Describe piping materials. List materials used with-in the plant
- Quantify how to measure piping/versus tubing, thickness, schedules
- Identify the plants piping & auxiliaries - hangers, supports
- Complete a pipe failure analysis, diagnose pre-pair a cause and effect report
- Boiler, process aux. equipment
- Work on Pm's repairs as required
- Work on all auxillary equipment associated with boiler, DA tank, headers
- Re-pack a steam valve, select proper packing
- Identify steam traps, nozzles, drains
Air Compressors & Components
- Demonstrate a knowledge of compressed air system
- Provide & assist in a PM data sheet (filled-out) for each compressor
- Identify cause and effect report for a compressor failure
- Identify the major components on our air compressor/dryers
- Locate and replace particulate filters in the plant system
Ovens
- Perform Pm's on pre-drying and calcination ovens
- Identify gas trains, valves, and components on ovens
Brazing Machine Operation and Set-Up
- Change-overs, Program Modifications
- Prioritize Machine Break-Downs and Repairs
- Extensive in-depth Trouble-shooting
- Walkie-Stackie Training (e.g., Big Joe)
- Ability to Identify and Work through Production issues
- Understanding of when to notify Shift Coordinator
- Importance of notifying Shift Coordinator in case of machine crash, failure, downtime
- Set-up of re-work program
- Re-filling and Replacing Flux Canisters
- How to do complete Machine Set-up: angles, dosing valves, making coils, tip conveyor timing and alignment
- Lct-PA3 CSB-WI-025 Coil Making
- Lct-PA3 CSB-WI-024 Coil Soldering
Operation of Machine
- Safety - Review of Safety Hazards Dept./Job
- Safety - Location of all guards, light curtains, and E-Stop buttons
- Safety - How to handle waste: (rags, tips, alloy, empty cans, alcohol, hazardous)
- Safety - Location of SDS Documentation (yellow binder)
- Safety - Lct-PA3 CSB-WI-033 Grinder Cart Handling
- System - Location and Review of Work Instructions
- System - How to Complete Traveler / Routing
- System - Explanation of K-Failures - crack tip, open braze/failed hammer test
- System - Handling of Suspect/Re-work Material
- Machine Start-up - Understands Machine Controls
- Machine Start-up - Understands how to start machine
- Machine Operation - Lct-PA3-CSB-WI-0037 Brazing Covers
- Machine Operation - Load and unload machine
- Machine Operation - WI-PA3-0009 Brazing Inductor Regulation
- Machine Operation - WI-PA3-0001 Standard Brazing
- Machine Operation - Ceramic Clampings Replacement
- Machine Operation - WI-PA3-0053 Shift Timeline
- Machine Operation - Replacing and Feeding-in new Alloy
- Machine Operation - WI-PA3-0003 Changing the Brazing Flux Bin
- Machine Operation - Dosing Adjustments
Anti-harassment training
- Anti-harassment training