Industrial Manufacturing Technician

Competency-basado
ONET: 17-3029.09

1

Años

43

Habilidades

1220h

Instrucciones relacionadas
Curriculum
  • Cooperative Education 1
  • Safety
  • Precision Measurement
  • Fundamentals of Process Technology
  • Instrumentation I
  • Technical Math (Online)
  • Cooperative Education 2
  • Process Tech-Equipment
  • Instrumentation Il
  • Thermal Electrical Principals
  • Fluid Systems
  • English (Online)
  • Cooperative Education 3
  • Process Tech Il - Systems
  • CAD Concepts OR Introduction to 3D Modeling
  • Social Science Elective
  • Cooperative Education 4
  • Process Tech III - Operation
  • Process Troubleshooting
  • Quality Control
  • Intro to Inorganic Chemistry
  • Cooperative Education 5
  • Humanities Elective
  • Science or Math Elective
On-the-job training
  • Protect self and other workers from accidents and injuries
    • Follow employer safety requirements, including the consistent and proper use of protective clothing and personal safety devices
    • Maintain a clean and orderly workplace, storing chemicals and corrosive or combustible materials properly and disposing of waste products according to company policies and local/federal laws and regulations
    • Use, store, and maintain hand-tools properly to eliminate trip hazards, injury, electrocution, or damage
    • Lift supplies and materials using proper body mechanics and assistive devices, such as hoists, lifts, forklifts, and straps
    • Report and respond promptly, safely, and appropriately to emergency or hazardous situations and troubleshoot any issues that may arise
    • Use lock-out/tag-out procedures when working with appropriate tools and equipment
  • Accurately and properly interpret production specifications in order to set up/plan for production run
    • Outline operational sequence and steps in production process; identify points of transition between different employees or machines in the production area and impact on downstream production
    • Identify and obtain the appropriate raw materials for use in production
    • Obtain the necessary tools for performing the production run (such as tools to set up or modify equipment or to prepare or finish production materials)
    • Set up or program machine according to manufacturer's and/or employer's specifications, seeking support of a qualified programmer or maintenance technician when utilizing appropriate notification procedures
    • Set up production run based on recommended run time, production intervals, inspection intervals, or production requirements
    • Coordinate production run with others based on supply requirements, product transition and inspection needs, or employer priorities
    • Notify appropriate individual of concerns regarding production plans, access to raw materials, run time or potential delays in production timing, or production quantity/quality
  • Set up, inspect, and adjust production equipment prior to the full production run
    • Set up production equipment to meet production specifications
    • Inspect production equipment and surrounding work area
    • Adjust production equipment to meet and maintain production specifications
    • Notify appropriate individual of potential problems with equipment or machine function, need for routine maintenance, or concerns about unusual sounds, vibrations, smells, or production errors
  • Operate production equipment according to production schedule and protocols and meeting all safety requirements
    • Maintain a neat and orderly workspace, ensuring that work area is properly marked or cordoned off and eliminating or flagging potential trip hazards created by production materials or products
    • Plan an appropriate production schedule taking into account availability of raw materials and production capacity of equipment/machines
    • Utilize raw materials properly, using protective gear and lifting devices as necessary
    • Use personal protection devices as necessary and maintain proper ergonomic positioning relative to equipment or machines, raw materials, and production products
    • Document run specifications, adjustments, output, and quality assurance checks
    • Apply emergency stop procedures when necessary to avoid personal injury, damage to machinery or facilities, or spoilage of production run
    • If emergency stop procedures are employed, begin troubleshooting procedures to fix the equipment, including documenting issues with equipment and the production run
  • Produce products that meet or exceed quality, volume, and cost requirements
    • Observe production rate as compared to scheduled or projected rate, quantity, or volume, and modify as necessary; notify appropriate individual of potential delays, underproduction, or potential additional capacity
    • Monitor production quality, including the inspection of parts and products, and troubleshoot if necessary to improve quality and accuracy
    • Perform product finishing according to production protocols
    • Document appropriate information, such as product quality parameters, lot numbers, or other relevant information
    • Clearly and openly communicate concerns about quality or quantity of production with appropriate individual, and colleagues in the production chain
    • Adjust to changes in production requirements of schedule
  • Shut down, disassemble, and maintain equipment according to manufacturer's and employer's recommendations and protocols
    • Shut down equipment according to manufacturer's instructions or employer's protocols
    • Engage emergency shutdown procedures when necessary
    • Disassemble equipment and components
    • Clean up tooling, equipment, and work spaces
    • Sanitize equipment according to applicable standards
    • Note and troubleshoot needed maintenance or repair services and inform appropriate individual or department, if necessary
    • Follow preventive maintenance schedule and document
  • Contribute to the business goals of the organization through continuous improvement and professional development
    • Determine the impact of production time, material supply, and quality and quantity on the business goals of the employer, its supply chain, and its customers
    • Understand the proprietary nature of materials and how it relates to the business goals and functions
    • Make constructive suggestions regarding ways to improve the production process, workplace efficiencies, or cost control
    • Participate in cross training activities to expand knowledge and skill set
    • Help others learn about the business, the specifics of production and the connection between production and business goals
    • Participate in the calculation of costs and revenue, as related to production and business goals
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